Cardillo Engineering Consulting

About

Cardillo Engineering Consulting

walterI am an experienced technical project, operations, maintenance and engineering manager, having worked in heavy industry for over 30 years in a variety of roles.

My most recent position was General Manager Technical Services for a leading Australian provider of specialised logistics, materials handling and processing solutions for customers in metals, mining and resource industries.

I have held senior leadership roles across a broad range of contract services businesses involved in Production Logistics, Manufacturing Operations, and Mining Services and I am acknowledged for particular skills and experience in “turning around” underperforming businesses and developing strong client relationships. During my time in heavy industry I have developed a particular expertise in leading change management and implementing process standardisation to improve efficiency and reduce costs within businesses. This was achieved by applying analytical problem solving techniques and process mapping to solve a wide range of complex problems from equipment reliability to process and quality improvement.

I am recognised as a true advocate of change and efficient use of capital – infrastructure, mobile plant and human. I have extensive management systems experience providing operating, maintenance and project teams with leadership, discipline and structured processes.Throughout my career I have achieved consistently high results through a committed approach to delivering what is promised to the client, while also delivering the desired commercial outcomes to the company I work for.

I also believe that strong leadership includes always acting with a high level of personal integrity and professional ethics, and expecting all my team members to do likewise.

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Our Services

Years of Expertise
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Plant Maintenance

  • Develop maintenance plans & strategies for new and existing equipment;
  • Critical spares assessment and inventory management reviews;
  • Review equipment reliability;
  • Equipment life cycle management.
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Process Mapping

  • Process mapping of existing product & work flow;
  • Determine improvement opportunities or bottlenecks;
  • Identify risk points, inconsistencies, efficiencies & gaps in the process;
  • Develop prototypes and specifications for future development projects;
  • Determine process improvements in terms of cost, time, effort, safety etc.
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Risk Assessments

  • Facilitated HAZOP’s;
  • Facilitated CHAZOP’s;
  • Developing “Safe Systems of Work”.
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Readiness to Operate

  1. Develop all shift check lists/sheets;
  2. Develop and implement (test and train) all operational procedures;
  3. Develop operational checks and adjustments (eg belt scrapers, hopper skirt leakage, etc);
  4. Develop equipment troubleshooting skills and procedures;
  5. Establish site access and communications protocols;
  6. Develop operating protocols around emergency operations;
  7. Develop emergency response and tailings handling for major plant shutdowns – emergency storage options, emergency mobile stacker (THOR), trucking;
  8. Set up on-line self-paced refresher training, and
  9. Confirm suitability of all mobile equipment – move from lease to own as required;

What Our Clients are Saying

Dont just take our word
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Sam Marciano – Mine Safety

When it comes to leadership, Walter is a paragon in the mining industry. His ability to communicate openly on all matters is exceptional and his leadership decision making is fair and equitable to both the human and organisational needs. Any industry that has Walter in a leadership role would benefit remarkably from his knowledge, wisdom and skills.

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Tim Gibson – WHSE Manager

Walter is an excellent engineer and great people person